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INTELLIGENT REBAR
MACHINING SYSTEM

INDUSTRIALIZATION OF REBAR
UNMANNED FLEXIBLE MACHING
INTELLIGENT REBAR MACHINING SYSTEM
INTELLIGENT REBAR MACHINING SYSTEM
Flexible, unmanned production

◇ Specification feeding, component feeding, no sorting, no one

◇ Intelligent scheduling, reduce waste rate

◇ Intelligent pickup, automatic flow

◇ Automatic tool adjustment, mold library automatic mold change

Intelligent processing system, triple reduction

◇ Reduce the process and reduce the time and space redundancy caused by unnecessary handling

◇ Reduce material consumption, intelligent production scheduling, reduce material loss rate

◇ Reduce labor, the whole intelligent control, automatic materialtransportation and tool replacement

On-site assemblyintelligent managementimprove efficiency

◇ Component discharge, visual management,efficiency improvement

Rebar Intelligent Machining System

The system realizes intelligent production of rebar on-site (centralized processing plant). And through artificial intelligence blanking optimization, the scrap rate of reinforcing bar is greatly reduced.

It is the world's first fully automatic ribbing and screwing unit, bending center, ribbing and screwing/bending automatic die changing, realizing automatic pick-up, transfer, fixed-size sawing, tapping and bending of rebar, sorting and packing of shaped rebar by component.Moreover, it is a flexible automatic production line, average capacity≥3.5t/h.


Functional Characteristics

Straight rebar, one time to complete fixed length cutting, tapping, bending operations.

Interactive finished goods silo with finished goods sorted by component.

Manual auxiliary raw materials into the warehouse, finished products, the whole unmanned automatic operation.

Visual image splicing and deep learning complete the unmanned picking of long bar.

Adaptive ribbing and rolling center can automatically complete reverse and reverse ribbing and rolling of different diameters.

The visual positioning realizes the automatic mold change of the bending center.

PLC main control unit can be connected to MES system operation.

Flexible automatic production line, average capacity ≥3.5t/h.

Container quick disassembly modular design.


Main Process Flow

Incoming materials are lifted to fixed silo → grabbing/cutting (mobile grabbing and cutting unit) → automatic rolling (adaptive ribbing and rolling unit) → bending (automatic mold change intelligent bending center) → unloading and packing by component


Processing Range

∅12-∅32, Length ≤12m

SKELETON FORMING

Roll material straightening, cutting, bending hoop once forming, can produce a variety of shapes of stirrup and tension, as well as reinforcement.

Coil material fixation needs manual assistance, and the rest of the whole process is unmanned automatic operation.

Robot automatic palletizing, stacking.

Stirrup, plate bar automatic feeding, sorting by component, bending hoop intelligent processing 0.5(tons/hour), 20 hours per day, can process 10t/d.


Functional Characteristics

Coil material to fixed bin → Straightening, cutting, bending hoop → yard chopping and stacking → unloading and packing


Main Process Flow

∅6-∅12 Specification rebar, max bender hoop size 1m