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Intelligent Rebar
Machining System

Industrialization of Rebar
Unmanned Flexible Machining
INTELLIGENT REBAR MACHINING SYSTEM
INTELLIGENT REBAR MACHINING SYSTEM
Intelligent Rebar Machining System
Skeleton Forming
Intelligent Rebar Processing Center
Flexible, unmanned production

◇ Specification feeding, component feeding, no sorting, no one

◇ Intelligent scheduling, reduce waste rate

◇ Intelligent pickup, automatic flow

◇ Automatic tool adjustment, mold library automatic mold change

Intelligent processing system, triple reduction

◇ Reduce the process and reduce the time and space redundancy caused by unnecessary handling

◇ Reduce material consumption, intelligent production scheduling, reduce material loss rate

◇ Reduce labor, the whole intelligent control, automatic materialtransportation and tool replacement

On-site assemblyintelligent managementimprove efficiency

◇ Component discharge, visual management,efficiency improvement

Rebar Intelligent Machining Center

The system realizes intelligent production of rebar on-site (centralized processing plant). And through artificial intelligence blanking optimization, the scrap rate of reinforcing bar is greatly reduced.

It is the world's first fully automatic ribbing and screwing unit, bending center, ribbing and screwing/bending automatic die changing, realizing automatic pick-up, transfer, fixed-size sawing, tapping and bending of rebar, sorting and packing of shaped rebar by component.Moreover, it is a flexible automatic production line, average capacity≥3.5t/h.


Functional Characteristics

Straight rebar, one time to complete fixed length cutting, tapping, bending operations.

Interactive finished goods silo with finished goods sorted by component.

Manual auxiliary raw materials into the warehouse, finished products, the whole unmanned automatic operation.

Visual image splicing and deep learning complete the unmanned picking of long bar.

Adaptive ribbing and rolling center can automatically complete reverse and reverse ribbing and rolling of different diameters.

The visual positioning realizes the automatic mold change of the bending center.

PLC main control unit can be connected to MES system operation.

Flexible automatic production line, average capacity ≥3.5t/h.

Container quick disassembly modular design.


Main Process Flow

Incoming materials are lifted to fixed silo → grabbing/cutting (mobile grabbing and cutting unit) → automatic rolling (adaptive ribbing and rolling unit) → bending (automatic mold change intelligent bending center) → unloading and packing by component


Processing Range

∅12-∅32, Length ≤12m


Rebar Intelligent Machining Center
PRODUCT SPECIFICATIONS
Features Parameter
Eauipment Dimensions L 28m x W 5.5m x H 3.6m
Floor Area 350㎡
Equipment Weight 55T
Processing Specifications Ф12-Ф32     L≤12m
Average Energy Consumption 35KW/h
Desian Capacity 3.5T/h (measured for 20mm diameter rebar)
Process Cycle Time 30s
Staffing Configuration 2 people
Ultra High Speed Rebar Threading Line
Ultra High Speed Rebar Threading Line

Ultra high-speed production, adaptive processing, delivery of high-quality products.

Ultra high speed rebar threading line adopts a fully automated and intelligent design concept, achieving fully automated production, intelligent adjustment of tool processing diameters, and automatic leveling of rebar materials to adapt to changes in rebar length, among other functions. This reduces the need for personnel, significantly enhances production efficiency, delivers outstanding performance, and is widely used for processing rebar with various specifications of straight threads.

Fast production efficiency

One rebar can be processed every 15 seconds.

Both ends of the rebar can be processed simultaneously.


Intelligent System

Intelligent Rib Stripping and Thread Rolling Tool Disc

Self-adapts to different specifications of rebar

Automatic tool adjustment, no manual intervention required

Quick switching between right and left threads


Better quality assurance

Automatic detection and compensation of thread rolling processing length

Feedback on rib stripping diameter processing quality

Closed-loop detection to ensure product quality

Automatic detection and compensation for tool wear


PRODUCT SPECIFICATIONS
Features Parameter
Eauipment Dimensions L 17m x W 6.5m x H 2.2m
Floor Area 110㎡
Thread rolling length ≤100mm
Machining Diameter Ф16-Ф40
Machining Length ±1mm/Class 6
Machining Accuracy ±3mm/2m
Process Cycle Time 15s per unit (2 thread ends)
Staffing Configuration 1 person
SKELETON FORMING

Roll material straightening, cutting, bending hoop once forming, can produce a variety of shapes of stirrup and tension, as well as reinforcement.

Coil material fixation needs manual assistance, and the rest of the whole process is unmanned automatic operation.

Robot automatic palletizing, stacking.

Stirrup, plate bar automatic feeding, sorting by component, bending hoop intelligent processing 0.5(tons/hour), 20 hours per day, can process 10t/d.


Functional Characteristics

Coil material to fixed bin → Straightening, cutting, bending hoop → yard chopping and stacking → unloading and packing


Main Process Flow

∅6-∅12 Specification rebar, max bender hoop size 1m